Cold Forging External Processing
Makina osindikizira a hydraulic othamanga ndiye chida chachikulu chozizira cha CXIN Forging Company. Pakali pano, kampani ali ozizira kupanga kupanga mzere ndi 630 matani anayi-gawo mofulumira hayidiroliki atolankhani, matani 400 ozizira forging mofulumira hayidiroliki atolankhani, ndi matani 300 mofulumira ozizira extrusion atolankhani monga makina waukulu. Pambuyo pa 2022, idzawonjezeka ndi matani 800 ndi matani 1,000 a makina osindikizira ozizira, omwe amatha kupanga matani 4,000 pachaka.
Mzere wopanga ukhoza kutengera masiteshoni ambiri ozizira mwatsatanetsatane. Mitundu yayikulu yamapangidwe opangidwa imaphatikizapo zida zamagalimoto, magalimoto amagetsi atsopano, njinga zamoto, mbali zanjinga zamagetsi, ndi zida zamakina amigodi. Itha kupanga makina aulimi, makina ankhalango, makina obwezeretsanso, makina opangira uinjiniya, injini, ndi zida zina zapamwamba kwambiri, zokwana masauzande amitundu ndikulemera 5 kg. Mlingo wolondola utha kufikira mulingo wapadziko lonse lapansi waukadaulo wozizira bwino
CXIN Forging ili ndi kutulutsa kozizira kokwanira, komanso kapangidwe kake kozizira, kupanga, komanso kuchuluka kwazinthu zambiri zopanga zinthu komanso kupanga. Itha kuchita magawo azitsulo omwe amathandizira mgwirizano malinga ndi kasitomala ndi polojekiti yonse/zofunikira pakugula. Izi zikuphatikizapo kupangira kutentha, kupangira kutentha, kukonza makina, ndi kutentha.
Cold Forging ndi chiyani
Cold forging ndi mawu omwe amagwiritsidwa ntchito popanga zitsulo monga kuzizira kozizira, kuzizira kozizira, ndi mutu wozizira. Kawirikawiri, kupanga popanda kutenthetsa zopanda kanthu ndizomwe zimatchedwa kuzizira kozizira. Kutentha kwapamwamba, chitsulo chofewa, ndipo bwino chidzapangidwa. Pa kutentha kwa chipinda, zovuta za kupanga zitsulo zimakhala zazikulu chifukwa cha kuuma.
Kuti mudzaze nkhungu ndi ozizira zitsulo extrusion otaya ndi kupeza mbali popanda ming'alu kapena kusowa ngodya, m'pofunika kukakamiza kwambiri workpiece. Muyenera kukakamiza kwambiri makina osindikizira, nkhungu, ndi zipangizo kuti muwononge billet. Mayesowa ndi opitilira kutentha kwambiri. Nthawi zambiri, ma forging ozizira ozizira nthawi zambiri amakhala ofananira, kapangidwe kake sikovuta kwambiri, ndipo mbali zachitetezo zimatha kupirira kupsinjika kwakukulu.
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Ubwino wa Cold Forging Process
The ozizira forging ndondomeko ndi mwatsatanetsatane pulasitiki kupanga luso ndi zosayerekezeka ubwino kudula processing. Nazi zina mwazabwino zazikulu:
Choyamba, kupanga kwachangu ndikokwera kwambiri, komwe kumakhala kangapo kapena kangapo kuposa momwe amadulira. Sichifuna kutentha, chimapulumutsa mphamvu, ndipo sichifuna deoxidation.
Cold forging ndi njira yopangira ukonde / pafupi ndi kupanga, pafupi ndi mawonekedwe ake enieni. Izi zikutanthauza kugwiritsiridwa ntchito kwakukulu kwa zinthu, kuchepetsa kuchuluka kwa processing yachiwiri, ndi kuchuluka kwa zinyalala zomwe zakonzedwa. Zina mwazinthu zomwe zimakhudzidwa ndizovuta kwambiri, ndipo kukonza bwino kwa makina kumakhala kochepa kapena Kudula ndi kupanga kumakhala kovuta komanso kokwera mtengo, kotero kuyenera kuzindikirika ndi kuzizira kozizira.
Zojambula zozizira zimakhala ndi kusinthasintha kwabwino komanso kulondola kwazithunzi. Chogwirira ntchito chimakhala ndi zida zamakina apamwamba, mawonekedwe abwino pamtunda, kuchuluka kwamphamvu kwa kulemera, komanso kutuluka kwambewu kosalekeza.
Zoyipa za ndondomeko
Zofunikira zakuthupi ndizokwera, ndipo zofunikira zonse zopangira ozizira ndizokwera kwambiri. Zitsulo zokhala ndi mpweya wambiri wa carbon (carbon content zosakwana 0.5%) sizingasinthidwe, ndipo zimakhala zovuta kukonza zigawo zovuta.
Nkhungu zimafuna zitsulo zamphamvu kwambiri komanso zapamwamba za alloy, ndipo zipangizo zonse ndi ndalama zowonongeka ndizokwera kwambiri. Chosowacho chiyenera kudulidwa molondola, ndipo kulolerana kwake ndi kutalika kwake kuyenera kukhala kochepa. Ngakhale kulekerera kwa voliyumu ndikokulirapo pang'ono, kumatha kuwononga nkhungu ndikuwombera zidutswa kuti zipweteke anthu.
Cold forging design, process design, and mold design Mikhalidwe monga kupanga, billet material, billet lubrication, cold forging equipment, automation equipment and post-processing ayenera kutsatira mosamalitsa mfundo zokhwima. Ngati ulalo uliwonse sulipo, kupanga kokhazikika sikungapezeke.
Cold forging mphamvu, kupanga liwiro, kutseka nthawi, kasamalidwe kutentha (kuzizira liwiro, nkhungu preheating ndi kutentha kusintha, zinthu preheating, etc.), kasamalidwe kondomu (mafuta kuchuluka, kondomu nthawi, kuchuluka kwa zowonjezera, etc.), mapindikidwe zotanuka za zoumba ndi forgings 'zinthu zosiyanasiyana, monga kukulitsa matenthedwe, zimakhudza mtundu wa kupangira komaliza, ndipo siziyenera kutengedwa mopepuka.
Kugwiritsa ntchito Cold Forging
Kuchuluka kwa mapindikidwe a kuzizira kozizira kumakhala kochepa, ndipo kulemera kwa forgings nthawi zambiri kumakhala pakati pa magalamu angapo mpaka 5KG. Cold forging imatha kupanga mitundu yonse yazitsulo zofananira zomwe zimagwiritsidwa ntchito mumitundu yosiyanasiyana yamapampu amafuta a injini ndi makina otumizira magalimoto. Itha kupanganso makina a gearbox, ma brake system, ma hydraulic system, makina opanga uinjiniya, zinthu za Hardware, zida zowunikira, zida za njinga, ndi zida zamagetsi.
Mayiko a ku Ulaya, United States, ndi ku Japan nthawi zambiri atengera njira zopangira zitsulo zokhala ndi mpweya wochepa kwambiri, zitsulo zapakatikati, za aluminiyamu, ndi zitsulo za alloy. Mawonekedwe a ma giya okhazikika ozizira amasiyanasiyananso, monga magiya, ma rack, ma giya a mphete a synchronous, radiator, chipolopolo cha electromechanical, ndi ena ambiri.
CxinForging ndi Cold Forging Processing
CxinForging imayang'ana kwambiri pakukula kwazinthu komanso kupanga kuzizira kwazitsulo ndi zigawo zake. Poyerekeza ndi matekinoloje ena monga kutembenuza, kujambula kapena kufota kotentha, zinthu zathu zoziziritsa kuzizira zimakhala ndi mapeto abwino ndipo zili pafupi ndi mawonekedwe a ukonde. Pafupifupi palibe chifukwa chomaliza, chomwe chimapulumutsa ndalama zopangira. The ozizira forging processing luso makamaka oyenera kwa nthawi yaitali kupanga mbali opepuka.
Zogulitsa zomwe zimatha kupangidwa ndiukadaulo wopangira zida zoziziritsa kuzizira ndi zomangira, zomangira, mtedza, mabawuti, mbali zoyimitsidwa, makina oletsa kutseka, ma shafts, ma bits, ma clutch hubs, magiya, mapini, zikhomo, ulusi, magiya otumizira, ma shaft apakati, Shaft. manja ndi zina zotero.
Zipangizo zomwe zimagwiritsidwa ntchito popanga kuzizira zimaphatikizanso chitsulo cha carbon, alloy steel, chitsulo chosapanga dzimbiri, aluminium alloy, and copper alloy. Nthawi zambiri amagwiritsidwa ntchito ndi Al6061, Al7075, 45#, Q235, Q345, 35Mn, 65Mn, 40Cr, 35CrMo, 42CrMo, 4140, 20CrMnTi, 20CrNiMo, 304, 310, Copper, 316, 431, XNUMX, Copper, XNUMX, Copper, XNUMX