STAINLESS STEEL FORGED COMPONENTS
What Is Stainless Steel?
Stainless is a common term that is synonymous with rust-free metallic parts. It is a term that has been widely used in the cutlery industry and has, over the last few decades, been used in many other industries. So it is currently describing a vast spectrum of metallic products in the market.
Stainless steel is an iron alloy comprising about 10.5% chromium plus many other alloying products to enhance its properties, such as strength, formability, and toughness. Therefore, there’re tens of stainless steel materials differentiated by the types and quantities of the alloying elements.
The most typical feature of stainless steel is corrosion resistance, but there are many other properties these alloys offer. However, its mechanical and physical properties are that of the steel material, though they vary with grades.
Why Stainless Steel Forging/ Benefits Of Stainless Steel Components
Forging is one of the forming techniques for manufacturing stainless steel parts. But the demand for stainless steel forged components is largely driven by the many properties – mechanical and physical – this metal offers.
Corrosion resistance is one of the biggest reasons stainless steel forgings are gaining a lot of popularity. However, there are other features like heat resistance that are growing in the forging of this material. There are two of the main features that make stainless steel products popular in the market.
But the forging of the stainless steel components gives the forgings better properties than even the original stainless steel. The forging process produces finer and unique grains that take the shape of the forged product. It also improves the fiber structure of the forged products. Therefore, the forging process improves the strength, hardness, and also the corrosion resistance of the stainless steel components.
Another reason why forging stainless steel is growing in popularity is due to the higher strength-to-weight ratio the forged components have. Therefore, the forged stainless steel is far better than the typical stainless steel.
These are the reasons why the firing of stainless steel components is rapidly growing today. The forgings have better mechanical and physical features, which gives them better wear and abrasion resistance. This means they last longer compared to other formed stainless steel components.
The Forging Process Stainless Steel Components
Stainless steel is widely forged using hot and warm forging techniques. However, most of the manufacturers are using the hot die forging due to the hardness of this metal. The process starts with the selection of the right workpiece size and the making of the dies. Dies are very crucial in this process since they help in getting the desired shape of the forgings.
The stainless steel workpiece is heated to its crystallization temperature, where it gains the required plasticity. The heated steel is then placed on the premade dies, where it is punched to form the desired shape. The forgings then go through the treatment process to help them achieve the highest hardness and strength possible.
The punching is by a hydraulic system which provides the force needed to deform the heated stainless steel. The heat treatment stage is crucial since it is the stage that helps to enhance the quality of the forgings. That’s how the forging of the steel forged components is done.
In conclusion, the adoption of stainless steel forged components for industries that use metallic parts is growing rapidly. With so many benefits that stainless steel forged components offer, we can expect their demand to continue skyrocketing in the coming years.
Visit CXIN Forging for all your stainless steel forgings needs. We handle all kinds of stainless steel components forging, including the most intricate shaped forgings. Call us today for custom orders, and we have them delivered promptly.