STEEL FORGED COMPONENTS PRODUCTS
Why Steel Forging?
The forging of steel, and more so the warm and hot forging, has been growing rapidly over the past few decades. As forging technology adoption increases, we have seen more and more steel forged components penetrating the market. They are eating into the market, which other forming techniques, such as casting and machining, had previously enjoyed.
In this article, we are looking at steel as a metal, the forging of steel, and the benefits of using steel forged components, as well as the forging process of steel forgings.
The biggest reason why most forged components in the market are steel is because of the many advantages that steel offers. The impeccable mechanical and physical properties, including hardness and toughness, is the reasons why steel is forged for most of the metallic components. It goes without saying that steel produces metallic parts with the most wear and abrasion resistance hence its popularity in the market.
However, it is imperative to mention that there are different types of steel forged today. There is ordinary carbon steel and low alloy steel. It is also important to mention that steel is an iron-based alloy that has small amounts of Carbon, plus other elements added to it to improve various properties, some mentioned above.
Steel offers one of the highest strengths per unit cost and comes in a wide range of compositions and microstructures. It is because of these ranges that it is able to produce a large selection of properties. This makes it possible for manufacturers to produce a range of components for various uses.
Forging Process Steel Components
Because of the strength and hardness of the steel material, the most widely used forging techniques are warm and hot die forging. The process starts with selecting the steel workpiece and making the dies that help to get the desired forging shape.
The steel workpiece is heated to crystallization temperature, where it achieves plasticity. The heated steel is placed on the dies, where it is punched to form the desired shape. The forging then goes through the heat treatment stage to achieve the highest hardness and strength possible. That’s how simple the forging of steel components is.
The punching is by the use of a hydraulic system, which provides the force needed to deform the already heated steel. However, the heat treatment stage is the most important in the forging process. It is the treatment stage that helps to enhance the quality of the forgings.
But what are the benefits of using steel forged components? Well, there are many of them, and here are just some of them:
Benefits Of Forged Steel Components
These forgings’ benefits come from the advantage of hot/warm forging and the steel metal itself. The biggest benefit of using steel forged components is their mechanical properties. These forgings are harder and stronger, which gives them the toughness that makes them more resistant to wear and abrasion.
Because of the hardness and strength that steel forgings offer, they can withstand the most demanding and abrasive conditions. The hardness of these forgings comes from the new and finer grains as well as the retained fiber structure that the forged steel components gain after the forging process.
Another advantage of using steel forged components is a longer lifespan. Because of the lower rate of wear and tear, these components last for a longer period compared to their counterparts. This is why they are getting a lot of attention in the market.
It is important to mention that using steel forged components gives a bigger value for money compared to machined or cast steel parts. These forgings can withstand tough and rough conditions, which makes them last longer.
Industries Adopting Forged Steel Components
Today, most industries have moved to forged steel. Very few companies are now casting or machining steel parts. The automobile, industrial machines and equipment, marine, aerospace, and many other industries are quickly adopting forged steel. The agricultural, defense, and construction industries are also increasingly adopting the forging technology.
However, the automobile industry has been the biggest consumer of steel-forged components. The motor vehicle and motorcycle industries are currently massively adopting steel-forged products. Almost all automobile steel parts are being forged today.
In addition to that, most of the fasteners, mining tools, and equipment are also steel forged. It is also important to note that the number of steel forging manufacturers in the market has also grown rapidly over the past few years.
In conclusion, the adoption of steel-forged components for industries that uses metallic parts is growing rapidly. The automobile industry is among the leading industry in this adoption. There is a range of steel forgings for various automobiles, such as cars and motorcycles. With the steel forging technology advancing and more forging manufacturers coming up, the adoption of steel forged components will keep surging.
Check out CXIN Forging for all your steel forging components needs. We handle all kinds of forging services, including hot, warm, and cold forging. We also handle custom orders and have been working with big brands worldwide, including car and motorcycle manufacturers.