Application of Cold Extrusion Technology in 6061 Aluminum Alloy Spline Shell
Splines are some of the crucial parts of most moving machines, especially automobiles such as cars, motorcycles, and so on. Because of the nature of the conditions they are used in or the amount of wear and tear they are exposed to, the choice of the raw materials used for their construction is crucial.
Of the many raw materials that have been used for the construction of the spline shells, the 6061 aluminum alloy has been the most popular in the recent past. This is because of the incredible mechanical properties and other features the material offers. However, one of the key areas that will be looking at in this post is the forming method used for the construction of the 6061 aluminum alloy spline housing.
For a long time, 6061 aluminum alloy spline shells were produced using the machining method. But the process had major limitations such as it tool too many man-hours, low material utilization rate, which was less than 20%. In addition to that, the mechanical properties of the product also did not meet the requirements for the parts use, especially where a lot of torque was needed. Cold extrusion is the new forming method that most manufacturers are using today.
Cold Extrusion Technology in 6061 Aluminum Alloy Spline Shell
In order to save materials, reduce processing man-hours, and improve the overall forged product quality, or address machining limitations, CxinForging Technology is now using more improved technology, called cold extrusion, to produce 6061 aluminum alloy spline housings.
Cold extrusion, also known as cold forging, is one of the latest technologies developed on the basis of traditional plastic processing. It is a forging process in which the billet is forged at room temperature or below the metal’s recrystallization temperature. The forming processing uses a forging machine to apply pressure to a metal blank, placed on/in a die, to cause plastic deformation to obtain the required shape and size.
Cold forging improves material wastage, high energy cost, long production cycle, and high production costs associated with the machining process. The process also enhances reasonable metal streamline distribution and improves the carrying capacity. The safety, reliability, and service life of the forging are also improved. That is why it has become the best alternative for most spline shell manufacturers and other parts with complex shapes.
Despite the 6061 aluminum alloy being one of the hardest and strongest aluminum alloys, the mechanical properties can be determined by the forming method. The spline housing requires the best mechanical features that machining may not provide. That’s why cold forging is increasingly growing popular.
About Cxin Forging Technology
At Cxin Forging Technology, we optimize mold design based on customer specifications and product characteristics. Starting from actual production, improving the surface treatment methods, and lubrication measures of 6061 aluminum alloy blanks, we ensure that all the required measures have been observed. our objective is to improve the precision cold extrusion process plan of 6061 aluminum alloy spline housing so as to produce the best quality forged product.
Our engineers work hard to ensure the final product meets the requirements of the part and provides customers with cost-effective cold extrusion parts. We the most updated and advanced production line that produces the most accurate forgings using the precision cold extrusion process.
The advantages of using cold forging for the production of the 6061 aluminum alloy spline shell are many hence its popularity. Here are just some of the best advantages:
- The cold forging process of the 6061 aluminum alloy spline housing provides a smaller allowance of the spline, which can effectively increase the material utilization rate to more than 60%.
- The performance of the 6061 aluminum alloy spline housing is also improved compared to other forming processes such as machining.
- The dimensional accuracy of the forging is high
- The surface quality is good.
- The inner and outer splines are formed at one time, without subsequent machining, which improves the production efficiency.
Looking to order the best quality 6061 aluminum alloy spline housing? Contact Cxin Forging Technology today and our production experience will bring you a more cost-effective production plan that meets your deadline and any other concerns you may have.